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Thursday, September 30, 2010

One Coats and Binders - A Selection Guide


 
One Coats & Binders - A Selection Guide

We commonly receive inquires to determine the best one coat system for a given application.  Here is some information that my be helpful in understanding the various products.
 

 In general, knowledge of a coating chemistry and how that chemistry will standup in a given environment is a big help in selecting the correct coating or coating system.  We asked a DuPont Chemist to help us understand the primary strengths and weaknesses for some of the organic resins used in one coats and primers to aid us in selecting the best system for a given application.

There are several common organic resins used in the one coat products:

PAI = Polyamide - Imide resin.  These resins have relatively high temperature resistance, excellent adhesion to most metals and are fairly easy to put in water systems.  However, basic chemical resistance is not as good as some other choices.

Epoxy = Epoxy carriers of various types.  Characterized as having excellent adhesion and easy to work with, the relatively low use temperature (300 to 400 F) limits use of these resins.

PES = Polyethersulfone.  Excellent toughness, good chemical resistance makes these resins an excellent choice except in harsh solvent environments.  These resins are difficult to put in water systems therefore coatings are usually solvent based.  Coatings made with PES tend to soften above 400 F.

PPS = Polyphenylene Sulfide.  Excellent toughness and chemical resistance.  These resins are excellent choices for water systems at lower temperature uses but tend to soften at temperatures above 400 F.



The most common DuPont one coat systems are shown below listed by major resin type used in the system.


Product Line Resin
420-10x PES
954-10x Epoxy
954-20x
Epoxy
958-20x
PAI
958-303 PAI
958-406 PAI
958-414 PAI
959-20x PAI


For chemical environments, understanding how the resin interacts with the chemicals will help you to choose the right one coat for an application.

Resin Type Solvents Strong Solvents* Bases Strong Bases Acids Strong Acids
PAI OK Poor Poor Poor Fair Poor
Epoxy OK Poor OK Fair OK OK
PES OK Poor OK OK OK OK
PPS OK OK OK OK OK OK

* Examples of strong solvents are NMP, THF, DMF and Methylene Chloride.



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New Look at CoaterOne

Take a look at our New and Improved CoaterONE online material supply store designed specifically for the Industrial Coater. 
  • More products than ever before.
  • A full library of Teflon product data sheets and MSDS’.
  • Easy, organized, economical online purchasing of the materials you need to run your business.
  • Earn rebates for online supply material purchases.
Quality Products    Dependable Delivery    Competitive Pricing

Wednesday, September 22, 2010

Production Tip

Another "Little Thing" to help save money


Sometimes the introduction of a new product or a variation of an old product into your shop will improve process, employee safety and save dollars.

Many spray guns operators wear shop gloves made of cotton or jersey to cover and protect their hands. “Over spray” will soak into these glove materials and if the gloves are not changed often the skin will become irritated even damaged.

Our customers give high marks to the Yellow Cotton/Poly Knit Glove, “Palm” Dipped in Blue Latex. They tell us that this glove:

1. Provides the dexterity required for 
2. Repels wet coatings so skin on fingers and hands stays healthy
3. Stays in service much longer than the standard cotton or jersey shop glove
4. Provides substantial savings in supply material cost when used during spray coating instead of non latex dipped cotton or jersey gloves


For these and hundreds of other gloves used by the industrial coater visit www.intechservices.com.

Quality Products          Dependable Delivery          Competitive Pricing


Introducing Chris Dohl

We are proud to announce that Chris Dohl has joined Intech Services. We searched high and wide for someone who has that unique combination of talent, experience, intelligence and energy required to make a difference at Intech and for our customers. Chris is that individual.

As a graduate of the University of Delaware in operations management Chris spent the last 12 years working for W.L. Gore and Associates, a producer of thousands of PTFE based products. He worked in the industrial segment of Gore’s business for 4 of his twelve years and has experience in Fluropolymer production. Chris’s Industrial background and strong desire to grow your Teflon business should prove an asset to all of us in the Teflon* Family.

For questions about Teflon* product and its application feel free to contact Chris through the message center on www.intechservices.com, by email or Intech office phone, 302-366-8530.

Thank you for your business.

DuPont Thinners

  

 
Guide to DuPont Thinners



There are several thinners available from Intech Services specifically designed to be used with the DuPont Teflon® Industrial solvent based coatings. 
Thinners are generally used for clean up of spray guns, paint pots, spray lines, and other equipment used in the spray process. Thinners such as TN-8595 are designed with fast evaporating solvents to allow for ease of use and efficient clean-up.  
Thinners are also used for viscosity reduction of the coating material for projects that require a thin dry film thickness. A general rule of thumb is to add 1%-2% thinner by volume up to a maximum of 5%.   Thinners should always be added slowly under constant stirring.  
For water-based products, we always recommend using deionized water. Tap water can contain salts, minerals, and contaminants that can precipitate out and cause imperfections in the final finished coating.  Deionized water has these contaminants removed. 
The following table can be used to determine the best DuPont thinner for your product and thinning needs:

Product
Clean-Up
Viscosity Reduction
420-10x
TN-8595
TN-8718
420-703
TN-8595
TN-8718
954-10x
TN-8748
TN-8748
954-20x
 50/50 Blend of MIBK & Xlyene
50/50 Blend of MIBK & Xlyene
958-20x
TN-8595
TN-8718
958-30x
TN-8595
TN-8718
958-406
TN-8595
TN-8718
958-416
TN-8595
TN-8718
959-20x
TN-8595
TN-8718


 

Intech Services, Inc.
The Sole US & Canadian Distributor for DuPont Teflon* Finishes


CoaterONE e-marketplace
Online Purchasing & Information Resource for the Coating Industry

7 McMillan Way #101   Newark, DE  19713        Office (302) 366-8530



Wednesday, September 15, 2010

Why outsource hooks and racks - Cost Analysis

Dear [FirstName]:

The Intech Insider e-newsletter has been sent to you from the team at Intech Services.  We hope that you will find the content to be informative and insightful.

Printer friendly editions of past editions of the Intech Insider are available in the "Intech Insider Archive" in the private Customer Center.
 
 
Please add
sales@intechservices.com to your address book to ensure consistent delivery of the Intech Insider.  
   

Quick Links

Intech Services Homepage

Customer Center Sign-In

New Account Registration

Coater Cash Rewards Program

 
Buying vs. Making Hooks

Cost Analysis
 
Hook Part Number: C-407                                                                      
 
Description: 4”L x 0.076” “C” style standard hook
 
Assumptions
 
  • Employee Pay Rate
Straight hourly rate
$8.00/hr. employee
 
  • Cutting wire to Size
Based on Mighty Hook time study
500 pieces. per hour average (One wire length cut per 7)
 
  • Forming Hook ( 2 ends per hook)
Based on Mighty Hook time study
250 pieces per hour average (1 hook per 14 seconds)
 
  • Wire cost
Based upon prevailing market pricing for wire
0.076” Diameter  x 8.5” Long hard drawn spring steel wire to produce 4” Long standard “C” style hook = $0.011/ea.
 
Calculations
 
  • Time to Produce 1000 hooks
Cutting: 500 pieces/hr. * X = 1000; X=1000/500=2
Forming: 250 pieces/hr. * X=1000; X=1000/250=4
2 hrs. Cutting  
4 hrs. Forming
Total: 6 hours
 
  • Cost of cutting and bending 1000 pieces
$8.00/hr. x 6 hrs. = $48.00
 
  • Cost of making each hook  
$48.00/ 1000 + $0.011 = $0.059/ea.
 
  • Cost of making 2000 hooks
$0.059/ea. x 2000 = $118.00
 
  • Cost of Buying Hooks from Coater One
From Intech Services Standard Website Pricing List
$54.00 per box of 2000 hooks
 
  • Savings from buying hooks from Coater One vs. making them in house
$118.00 - $54.00 = $64.00
 
Visit www.intechservices.com to see our extensive CoaterOne Hooks & Racks product line.  
In addition, if you have custom hook and rack requirements contact us for a free estimate.

 

 

Intech Services, Inc. 
The Sole US & Canadian Distributor for DuPont Teflon* Finishes


CoaterONE e-marketplace
Online Purchasing & Information Resource for the Coating Industry

7 McMillan Way #101   Newark, DE  19713        Office (302) 366-8530

 



The Power of Kevlar*

The Intech Insider e-newsletter has been brought to you from the team at Intech Services.  We hope that you will find the content to be informative and insightful.

Printer friendly editions of past editions of the Intech Insider are available in the "Intech Insider Archive" in the private Customer Center.
 
 
Please add
sales@intechservices.com to your address book to ensure consistent delivery of the Intech Insider.  
   

Quick Links

Intech Services Homepage

Customer Center Sign-In

New Account Registration

Coater Cash Rewards Program

 Do You Know the Power of Kevlar*?

 
For applications where additional heat protection is required. Kevlar® gloves are the answer. The looped construction traps air making these gloves excellent insulators. The Terry construction also gives greater durability and cut resistance than regular string knit work gloves.
The following properties characterize Kevlar:
  • Fragment resistant
  • Excellent thermal properties
  • Lightweight
  • Flexible
  • Excellent dimensional stability
  • Comfortable
  • High strength
  • Cut resistant
  • High Chemical resistance
  • Puncture resistant
  • Slash resistant
  • Flame resistant, self-extinguishing
On CoaterONE at www.intechservices.com you’ll find 100% Kevlar* Knit Gloves with PVC Honeycomb pattern on both sides. 
 
Better Grip and Longer Wear. 
 
Just one of the many products available with the specific needs of the Industrial Coater in mind.
 
Thank you for your business this past year and wishing you a prosperous 2008.
 
From all of us at Intech Services
 
Happy Holidays
 
INTECH Services
The Sole US & Canadian Distributor for DuPont Teflon* Finishes

CoaterONE e-marketplace
Online Purchasing & Information Resource for the Coating Industry

7 McMillan Way #101   Newark, DE  19713        Office (302) 366-8530